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| Specification for sheet metal working | |
| Products: | · Housings · Control cabinets · Chassis parts · Punching bending parts · Front plates |
| Materials used: | · Steel sheet 0,5 to 4 mm · Aluminium sheet up to 6 mm · High-grade steel sheet up to 2,5 mm · All other punching and moulding materials |
| Dimensions: | · Board size max. 1.250 x 2.500 mm · Housing/control cabinets max. 1 x 2 x 0,5 m · Most common size 500 x 500 x 500 mm |
| Cutting: | · Sheet shearing up to 2 m width |
| CNC-punching and Laser technologie: | · Trumatic TC 600 FMC (CNC Maschining Center),
TC 500 Rot. and TC 120 Rot. · Laser CNC Maschining Center Trumatic L 2510 · Accuracy +/- 0,1 mm · Very big punching and metal forming as-sortment for typical applications in electrical engineering/electronics · Also pulls and thread forms possible, embossing of earth symbols, card guide, etc. |
| CNC-bending: | · TrumaBend V85 and TrumaBend V130 · LVD PPEB 110/25 · Up to 2 m bending length, also station bevelling · Big tool assortment |
| Conventional bending, cutting, embossing: | · With universal or customer-specific tools
· Hydraulic pressing up to 630 kN · Eccentric presses up to 550 kN · Haeger-presses to riveting and forcing-in of nuts, bushes, bolts · riveting maschines |
| Welding: | · Spot-welding · WIG (tungsten inert-gas) and MIG (gas metal) / MAG-welding for high-grade steel and aluminium · Bush-/stud welding · Hard brazing · Glass bulb blasting of high-grade steel parts · Vibration barrel finishing, vibratory grinding, deburring · Deburring maschine Ernst EM5N · Drilling, thread grinding · Mechanic work |
| Specification for cutting | |
| CNC-turning (2 side-working, driven tools for
radial and axial working), rod working min. 25 mm, max. 72 mm rod diameter CNC-milling HURCO VMX 24 (work cube 610 x 508 x 610 mm) Conventional turning and milling work |
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| Specification for surface treatment | |
| Execution of work by a service enterprise | |
| Galvanic treatments, such as: | · Galvanising and chromising B, C, F · Chemical oxidation and chromising in yellow or transparent · Anodic treatment · Chromium-plating/nickel-plating/burnishing |
| Powder coating (any RAL-colours, different structures) | |
| Wet varnishing | |
| Screen printing (e.g.colour or under-eloxation print) | |
| Specification for sub-assembly installation | |
| Installation of mechanical and electrical sub-assemblies up to the manufacture of complete devices, including electrical testing (e. g. according to VDE-Association of German Electrotechnicians-Standard) and packing | |
| Reference examples: welding electrode drier, cable winches for measuring probes, thermographic printing machines, electric magnetic chucks | |
| Specification for development/design | |
| Customer-specific development and design services in the fields of : | · Metal sheet working · Sub-assemblies (electrical/mechanical)
· Electromagnets · Use of CAD-systems (2D and 3D) · Possibilities of data take-over by means of IGES-, STEP-, DWG-, DXF-files · Data take-over per E-Mail: waco@waco.de or data-disk · Programming of the CNC-punching or Laser technologie machines via ToPs 300 · The products can meet the VdS (Association of Indemnity Insurers)/ PTB (Physical-Technical Federal Institution) - or UL (Underwriters Laboratories Inc.) -Permission |